Speakers

Dr Andreas Flückiger

Dr Andreas Flückiger

Formerly F. Hoffmann-La Roche

Nikolaus Ferstl

Nikolaus Ferstl

Facility Engineering Services

Robert G. Schwarz

Robert G. Schwarz

GXP-TrainCon

Dr Markus Keller

Dr Markus Keller

Fraunhofer Institute for Manufacturing Engineering and Automation (IPA)

Dr Rainer Gnibl

Dr Rainer Gnibl

GMP Inspector

Highlights
 
- Regulatory Requirements: Contamination Control Strategy & Cross Contamination
- Containment: Avoiding Exposure - Minimizing Cross Contamination
- Cross Contamination through Poor Organisation, Poor HVAC & Equipment Design
- GMP Inspector’s View on Cross Contamination
- Cleaning & Cleaning Validation


Target Group

This training is aimed at Production, QA and engineering Departments of pharmaceutical companies to maintain product quality and patient safety in a regulatory compliant and agile production life cycle. Suppliers for the pharmaceutical industry are also addressed in order to better understand the requirements of their customers.

Objectives

This GMP training aims at unveiling possible risks of cross contamination during the production process of pharmaceutical products and APIs. This is especially important for patients’ safety, product quality and to be in compliance with chapters 3 and 5 of the EU GMP regulation. The prevention of cross contamination has to be documented accordingly taking into consideration QRM principles according to ICH Q9.
 
Learn:
  • How to detect possible risks
  • How to avoid cross contamination
  • How to prove the avoidance of cross contamination
  • Ho to document a regulatory-compliant strategy


Programme

Regulatory Requirements: Contamination Control Strategy & Cross Contamination
  • The view of EMA
  • The view of US-FDA
  • Shared facilities regulations
  • Contamination and sterile products
Sources of Contamination – Modes of Cross Contamination – Segregation
  • Do different sources mean different impact?
  • Where cross contamination could occur and different likelihoods
  • Is segregation a no brainer?
  • Cross contamination in Biotech
Containment Solutions – Avoiding Exposure – Minimizing Cross Contamination
  • Exposure and how to calculate it
  • Equipment and containment concepts
    • Closed product handling
    • Sampling
    • Material Transfer
  • The PDE/ADE concept: how much contamination is allowed?
  • Avoiding cross contamination
    • Airborne contamination
    • Contamination of surfaces
  • Containment verification
Cross-Contamination from the Perspective of a GMP Inspector
  • GMP inspector's expectations for avoiding cross-contamination (including organizational and technical measures)
  • How to decide: dedicated or shared facility?
  • Annex 1 and the requirements for non-product-contact surfaces
  • Cleaning validation and cross contamination
Cross Contamination through poor Organisation
  • Organisational points to consider
  • The human factor
  • The importance of training and motivation
Cross Contamination through poor HVAC Design
  • Airborne particles
  • Pressure / hygienic zones – maintaining over pressure
  • The clean corridor concept
  • Simulation and visualisation of air flow
  • Classification of ventilation systems
  • Concepts for HVAC systems
  • Components of AHUs (filters, Duct work, etc...)
  • Classification and change of filters
  • Control and monitoring strategies
Cross Contamination through poor Equipment Design
  • Cleanability of equipment as the key to avoiding crosscontamination
  • In-line cleanability? – Cleanability for parts that are disassembled?
  • Importance of drainability (cross contamination by product and detergent residues)
  • Gap-free and dead-space-free design of system components
    • Components (connections, valves, pumps, sensors)
    • Mixing and preparation vessels, bioreactors
  • Cross contamination due to lack of technical support
    • Deterioration of surface Quality
    • Wear of static and dynamic seals
Cleaning & Cleaning Validation
  • Poor Cleaning – main reason for cross contamination
  • Dealing with multipurpose strategies in cross contamination control
  • Cross contamination – main focus of cleaning Validation
Documentation: CCS, HBEL assessment, QRM
  • Cross contamination control and CCS
  • HBEL – from the environmental risk to patient’s risk
  • Cross contamination control – it is all about QRM


Further Information

Technical Requirements
We use Webex for our live online training courses and webinars. At www.gmp-compliance.org/training/online-training-technical-information you will find all the Information you need to participate in our events and you can check if your system meets the necessary requirements to participate. If the installation of browser extensions is not possible due to your rights in the IT system, please contact your IT department. Webex is a standard nowadays and the necessary installation is fast and easy.
 
Fees (per delegate, plus VAT)
ECA Members EUR 1,890
APIC Members EUR 1,990
Non-ECA Members EUR 2,090
EU GMP Inspectorates EUR 1,045
The conference fee is payable in advance after receipt of invoice.
 
Presentations/Certificate
The presentations will be made available to you prior to the Live Online Training as PDF files. After the event, you will automatically receive your certificate of participation.

Conference language
The official conference language will be English.
 
Contacts:
Questions regarding Content:
Dr Robert Eicher, +49 6221 84 44-12, eicher@concept-heidelberg.de
Questions regarding organisation:
Ms Nicole Bach, +49 6221 84 44-22, nicole.bach@concept-heidelberg.de


Date & Time

Tue., 04 May 2027, 09:00-17:00 h
Wed., 05 May 2027, 09:00-16:45 h
All times mentioned are CEST.

Costs

ECA-Member*: € 1890,-
Non ECA Member*: € 2090,-
EU/GMP Inspectorates*: € 1045,-
APIC Member Discount*: € 1990,-

(All prices excl. VAT). Important notes on sales tax.

* also payable by credit card
American Express Visa Mastercard

icon
Additional dates on-site
Additional dates on-site
not available
icon
Additional dates online
Additional dates online
not available
icon
Recording
Not available
stop

This course is part of the GMP Certification Programme "ECA Certified Technical Operations Manager"

Do you have any questions?

Please contact us:
Tel.: +49 6221 8444-0
E-Mail: info@gmp-compliance.org

Woman with headset

Go back

Testimonials about our courses and conferences

"Great material and speakers" and "Great speakers a lot of experience and sharing"

Felipe Gonzalez, Mucos Emulsionsgesellschaft mbH
Live Online Training - Granulation & Tableting, September 2024

“I found the course eye opening and very well organized.”

Jozsef Maklary, Veolia Industries Austria GmbH
The GMP-Compliance Manager, October 2025

"I am so grateful for having attended this course. Great job from all, and very profitable. Thanks!”

Alba Aranda Cuesta, Kern Pharma
KPIs and Quality Metrics, Berlin, Germany, April 2025

"The lectures were very informative, interesting and entertaining."

Albert Godoy Hernández, Company synaffix
Live Online Training - GMP Auditor Practice, October 2024

"Really useful training which I will use in my daily work."

Regina Mommaerts, Galapagos NV
Live Online Training - GMP Auditor Practice, October 2024

"Wonderful format of the sessions: Good range of participations and experience in the team. Would love to attend another one soon."

Roopasi Mathi, Wacker Biotech B.V.
Live Online Training - GMP Auditor Practice, October 2024

"Very good balance between general and detailed information"

Dr Ralf Albrecht, Tillotts Pharma AG
Live Online Training - Granulation & Tableting
September 2024

"Nice presentations: easy understanding, quite visual"

Susana Manrique, Boehringer Ingelheim España, S.A,
Live Online Training - Granulation & Tableting, September 2024

“Fantastic course – I really enjoyed the interactive structure & greatly appreciate social activity.”

Anthony Cummins, Sebela Pharmaceuticals, Ireland
GMP Auditor Practice, September 2023

 

“Very well organized, information on point without being overwhelming.”

Eleni Kallinikou, Pharmathen
Live Online Trainng - Pharmaceutical Contracts - Febuary 2024

 

“Good overview of different types of agreements, good to see both the GMP and the legal angle”

Ann Michiels, Johnson&Johnson
Live Online Trainng - Pharmaceutical Contracts, Febuary 2024

 

 

“Both, organizers and lecturers were very friendly, open for discussions and extremely constructive. The course was a valuable experience for me.”

Maria Dimitrova, NKN Law Firm
Pharmaceutical Contracts: GMP and Legal Compliance, March 2025